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Film-Tech
The information contained in this Adobe Acrobat pdf
file is provided at your own risk and good judgment.
These manuals are designed to facilitate the
exchange of information related to cinema
projection and film handling, with no warranties nor
obligations from the authors, for qualified field
service engineers.
If you are not a qualified technician, please make no
adjustments to anything you may read about in these
Adobe manual downloads.
www.film-tech.com
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Inhaltsverzeichnis

Seite 1 - Film-Tech

Film-Tech The information contained in this Adobe Acrobat pdf file is provided at your own risk and good judgment. These manuals are designed to fa

Seite 2 - 35mm UNITIZED PROJECTOR

INSTALLATIONEACH SIMPLEX APOGEE PROJECTOR is carefully inspected and film-tested beforeleaving the factory. Carefully inspect the unit on recei

Seite 3

LAMPHOUSE OPTICAL ALIGNMENTCarefully follow the lamphouse manufacturer’s instructions regarding correct optical alignmentbetween the lampho

Seite 4

Lens TurretThe MANUAL lens turret requires no electrical connections. Installer connections to the AUTO-MATIC turret are made to the J4 termina

Seite 5

SOUND READER ASSEMBLYADJUSTMENTS to those components relevant to scanning the optical soundtrack are bestperformed by qualified personnel equipped w

Seite 6

The duty cycle (time ON) of the L.E.D. is the same as the projector motor and should parallel that of thexenon bulb; the lamphouse elapsed hour mete

Seite 7

Loosen the focus/azimuth clamping screw and set the focus and azimuth by running the “pink noise” loopand adjusting the signal pickup assembly in th

Seite 8 - FIGURE 1

To minimize microphonics, the L.E.D. must be very accurately aligned. • With the power amplifiers OFF, turn the processor and monitor gains FULL UP

Seite 9 - FIGURE 2

12(Figure B is in optimal alignment)

Seite 10 - INSTALLATION

2. Calibrate oscilloscope to processor:a) Thread a loop of Cat. No. 69P test film into projector and reader; start machine.b) Select Channel 2 for di

Seite 11 - Red - CLOSE Grn - GROUND

L.E.D. HeadClamping ScrewHorizontal Positioning LocknutAzimuth AdjustFocus AdjustFocus/AzimuthClamping ScrewImpedance DrumDigital Signal PickupAssembl

Seite 12 - Flywheel

STRONGINTERNATIONALa division of Ballantyne of Omaha, Inc.4350 McKinley StreetOmaha, Nebraska 68112 USATel 402/453-4444 • Fax 402/453-7238www.stro

Seite 13

START-UP PROCEDURESALL SIMPLEX PROJECTORS are carefully “run-in” at the factory before shipping. No“run-in” period at the installation site is

Seite 14

THREADINGThreading the projector correctly is one of the operator’s most important duties. Careful attentionduring this operation pays off in im

Seite 15

INITIAL OPERATIONCLEAN ALL FILM-BEARING SURFACES BEFORE EACH THREADING OPERATION. Checkall sprocket teeth for hooks or burrs; replace if requir

Seite 16

MAINTENANCETHE PROJECTOR MECHANISM should periodically undergo a careful and thoroughinspection. A regular schedule of adjustments and replacem

Seite 17

MAINTENANCE (continued)LENS TURRETPeriodically check the condition of the (2) O-ring drive tires on the auto turret drive wheel. Clean thesurfaces

Seite 18

20FIGURE 3SHUTTERBLADEHEATSHIELDCHANGEOVERDOUSERPIVOTCHANGEOVERDOUSERDOUSER LINKAGEARMCOVER, APERTUREMOTORFILM TRAP

Seite 19

21FIGURE 4SHUTTERADJUSTMENTKNOBUPPER FEEDSPROCKETDRIVE GEAROIL SLINGERUPPER FEEDSPROCKETDRIVEN GEARSHUTTERSHAFTDRIVE GEAROIL PUMPMAIN OILSUPPLY LINEI

Seite 20 - START-UP PROCEDURES

ADJUSTMENTS AND REPLACEMENTSREFER TO THIS SECTION in conjunction to performing the steps in the MAINTENANCEsection. Conscientious maintenance and

Seite 21 - THREADING

APERTURE PLATE ADJUSTMENT (continued)Horizontal travel of the aperture plate is also adjustable. The inboardstop is set by loosening the clamping s

Seite 22

INTERMITTENT SPROCKET REPLACEMENT1. Remove the film gate runner. Dismount the film trap. Open the intermittent sprocket pad arm.2. Rotate the fr

Seite 23 - MAINTENANCE

This equipment is intendedFOR PROFESSIONAL USE ONLYRead and understand all instructions before usingEXERCISE CAUTION WHENWORKING AROUND MOVINGPARTSWAR

Seite 24

SHUTTER TIMING1. Place the shutter adjusting knob in its mid-position. To locate mid-position, rotate the knob to its stop,and reverse 1½ turns.

Seite 25 - FIGURE 3

FILM SPROCKET REPLACEMENT1. Open the pad roller arm.2. Remove the hex head sprocket fastening screw from the outboard end of the sprocket shaf

Seite 26 - FIGURE 4

27AUTOMATIC LENS TURRET (continued)6. If a lens change fails to execute when cued, press the reset switch until the desired format is in plac

Seite 27

28Item Part No. Description 1 51-59005 Film Sprocket, Type VKF® - 51-51033 Sprocket Retaining Screw - 51-70023 Wave Spring Washer - 51-70024 Thrus

Seite 28

29FILM GATEAssembly No. 52-00214Item Part No. Description 1 52-00209 Gate Carriage & Bearing Assembly 2 52-00212 Film Gate Runner 3 52-00211 S

Seite 29

30FILM TRAPAssembly No. 52-00223

Seite 30

31Item Part No. Description 1 52-00215 Film Trap Base Plate 2 52-00217 Tension Strap Shaft, Lower 3 52-00218 Tension Strap Shaft, Upper 4 52-00219

Seite 31

Item Part No. Description 41 21-37008 Dowel Pin, 1/2" x 1/8" Diameter (2 req’d.) 42 52-00359 Aperture Plate Drive Motor Assembly - 81-33017

Seite 32

33Item Part No. Description 1 52-00338 Trap Heat Sink 2 52-00339 Heat Shield 3 52-00343 Air Channel 4 4060250 Screw, 6-32 x 1/4"Pan Head (4 r

Seite 33 - Simplex Apogee

34APOGEE LENS TURRETAssembly No. 52-00279

Seite 34 - Assembly No. 52-00214

TABLE OF CONTENTSPREFACE 1FIGURE 1 3FIGURE 2 4INSTALLATIONUnpacking 5Mounting 5Lamphouse Alignment 6Lamphouse Light Shield 6Picture Changeove

Seite 35 - Assembly No. 52-00223

35Item Part No. Description 1 52-00272 Turret Ring Casting 2 51-07012 Straight Bushing (2 req’d.) 3 51-49010 V-Groove Bearing (3 req’d.) 4 4257102

Seite 36

Item Part No. Description 31 4060250 Screw, 6-32 x 1/4" Pan Head 32 52-00322 Turret Latch 33 51-51011 Shoulder Screw (2 req’d.) 34 21-58060 Compr

Seite 37 - 81-33017

3a3b3c3d3e3f3g3h3iTURRET LENS PLATEAssembly No. 52-0026337Magnet OUTBOARDfor SCOPE cueMagnet INBOARDfor FLAT cue

Seite 38 - Assembly No. 52-00387

Item Part No. Description 1 52-00258 Indexing Plate, Two-Lens - 52-00259 Indexing Plate, Three-Lens (not shown) 2 52-00320 Labels (not shown) FLAT

Seite 39 - Assembly No. 52-00279

TURRET CONTROL BOXAssembly No. 52-00385Item Part No. Description 1 52-00383 Box, Welded Assembly 2 52-00386 Transformer 3 41-98097 Standoff, 1/4&qu

Seite 40

CONTROL CABINET, Wiring Diagram40

Seite 41

TURRET CONTROL PRINTED CIRCUIT BOARDWiring Diagram41REPLACEMENT CHIP (U1),Programmed52-00391: Two-Lens52-00392: Three-Lens

Seite 42 - Assembly No. 52-00263

Item Part No. Description 1 52-00207 Framing Shaft 2 51-04004 Linear Bearing (2 req’d.) 3 52-00206 Framing Gear 4 51-28028 Framing Handle 5 45071

Seite 43 - Parts List

HORIZONTAL DRIVE SHAFTAssembly No. 52-0023543Item Part No. Description 1 52-00234 Horizontal Drive Shaft 2 21-48027 Snap Ring, Truac 5100-50 (3 re

Seite 44 - Assembly No. 52-00385

44VERTICAL SHAFTAssembly No. 52-00253Item Part No. Description 1 52-00248 Vertical Shaft 2 51-23018 Intermittent Movement Drive Gear (P-1418) 3 52

Seite 45

TABLE OF CONTENTS (continued)FIGURE 3 20FIGURE 4 21ADJUSTMENTS & REPLACEMENTSIntermittent Shoe Replacement 22Film Trap & Aperture Changer 22

Seite 46 - Wiring Diagram

45DRIVE MOTORAssembly No. 52-00204Item Part No. Description 1 51-33003 Motor, 115/230 V.AC, 50/60 Hz. 2 51-07011 Grommet, Shock Mount (8 req’d.) 3

Seite 47 - Assembly No. 52-00205

P-2524P-2524G-183040402524040252P-1599G-1836P-43984080623G-1828G-2178P-4384P-97114060250P-15934080374P-1592P-49244080374G-2144405050140605024060123P-1

Seite 48 - Assembly No. 52-00235

INTERMITTENT PAD ARMAssembly No. 52-0024347Item Part No. Description 1 52-00236 Base, Upper Guide 2 31-37001 Spring Pin, 3/4" x .1875"

Seite 49 - Assembly No. 52-00253

UPPER/LOWER PAD ROLLERAssembly No. 52-0024748Item Part No. Description 1 52-00244 Mounting Bracket 2 52-00246 Shaft, Pad Roller Arm 3 52-00245 Pad

Seite 51 - Assembly No. 52-60038

Item Part No. Description 1 51-23022* Oil Pump Driven Gear 2 52-00288 Pump Support Bracket 3 52-00001* Oil Pump Housing 4 51-39019* Oil Pump Gaske

Seite 52 - Assembly No. 52-00243

51SHUTTER HOUSINGAssembly No. 52-00365Item Part No. Description 1 52-20129 Shutter Housing Casting 2 52-00161 Douser Plate 3 51-51030 Shoulder Scre

Seite 53 - Assembly No. 52-00247

P-4390P-1022452-003674080375P-14764040252P-1477P-147540806234100500P-1478P-1472P-1486P-1502P-1487P-1473P-1474P-1491P-1484P-1470P-1506P-1492P-1488P-149

Seite 54 - OIL PUMP ASSEMBLY

SHUTTER COMPENSATOR ASSEMBLYParts ListP-1465 Compression Nut (51-35007) P-1501 Compression Spring, Guide Rod (51-58003)P-1466 Compression Bushing (51

Seite 55 - OIL PUMP ASSEMBLY

G-9727 PICTURE CHANGEOVER DEVICEAssembly No. 52-60325 (110 V.AC)Assembly No. 52-60326 (220 V.AC) Green - Ground White - Common Black - Ope

Seite 56 - Assembly No. 52-00365

PREFACETHE SIMPLEX APOGEE PROJECTOR, combining rugged construction with ease of opera-tion, provides theatre owners with a superior mechanism, engin

Seite 57 - Assembly No. 52-00369

G-9727 PICTURE CHANGEOVERParts ListItem Part No. Description 1 52-40233 Base Plate (P-7926) 2 51-98254 Clevis Pin, 1/8" Diameter (P-7966) 3

Seite 58 - SHUTTER COMPENSATOR ASSEMBLY

56APOGEE SOUND READERAssembly No. 52-00297Item Part No. Description 1 52-00290 Sound Reader Base, Machined - 4100870 Mounting Screw (to Main Frame),

Seite 59 - Red - Close

57Item Part No. Description 1 5198413-1 Reader Plate Assembly 2 5198413-2 Digital (Dolby®)Pick-Up Assembly 3 5198413-3 Analog Pick-Up Assembly 4 5

Seite 61 - Assembly No. 52-00297

MAIN FRAMEThe main frame casting forms a single unit that is noteworthy for its simplicity and strength. A singlethread path serves all film-handlin

Seite 62 - SOUND READER COMPONENTS

FIGURE 13CONTROLCABINETFOCUSKNOBPICTURECHANGEOVERDEVICEFOCUSKNOBFILM TRAPCOOLING FANSRESET LEVER, INDEXSTOP PINSHUTTER ADJUSTINGKNOBDRIVEMOTORTURRET

Seite 63

FIGURE 24APERTURE LOGICSENSING SWITCHUPPER FEEDSPROCKETFILM TENSIONADJUSTINGKNOBGATERELEASEPININTERMITTENTSPROCKETHOLDBACKSPROCKETAPERTURECUEOIL DRAI

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